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Horizontal well gas-liquid-sand intelligent control and monitoring technology

In the post-fracturing flowback stage of horizontal wells, which is a crucial link between completion and production, the rationality of the flowback system significantly impacts fracturing effectiveness assessment and subsequent production efficiency. The intelligent control and monitoring technology for gas-liquid-sand in horizontal wells can manage pressure drops during flowback, control sand in the formation, optimize flowback systems, monitor Gas-Oil Ratio (GOR), and assess fracturing effectiveness during the flowback process.

  • Introduction
  • Components
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In the post-fracturing flowback stage of horizontal wells, which is a crucial link between completion and production, the rationality of the flowback system significantly impacts fracturing effectiveness assessment and subsequent production efficiency. The intelligent control and monitoring technology for gas-liquid-sand in horizontal wells can manage pressure drops during flowback, control sand in the formation, optimize flowback systems, monitor Gas-Oil Ratio (GOR), and assess fracturing effectiveness during the flowback process.

1、Smart adjustable chokes:real-time choke control, providing optimal flowbac system

2、Sand content analyzer:measures volume sand content rate, combined with flow rate data at the downstream flow meter installation point to calculate sand rate (m³/min)

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3、Multiphase flow meter:measures oil, gas, and water flow rates (m³/min), installed downstream of the desander, for measuring oil, gas, and water phases in situations with little to no sand.

1.Smart adjustable choke

Nominal pressure

35MPa

Rated power supply

24VDC±20%

Operating temperature

(-40~70)℃

Rated thrust

6000N

Repeatability error.

≤±1%

Thrust repeatability error

≤±10%

Adjustment accuracy

1%

Rated power

≤60W

Fast shut-off time

<5s

One cycle time for opening and closing operations

30s

Pressure control

Automatically shut off the well when pressure reaches a    set threshold, monitor wellhead pressure during operation, and adjust    automatically.

Time control

Set a specific time for automatic adjustment of the    opening after reaching the set time

Simulated manual well opening

Simulates manual gradual staged well opening to prevent    sudden pressure changes in the production pipeline, safeguarding the    production line.

Intelligent control

Utilizing historical data for intelligent analysis to    determine the optimal production system for the oil well, automatically    adjusting to maximize productivity.

2.Sand content analyzer

Equipment dimensions

DN25-DN100

Typical measurement range

0-100%

Safety rating

EExd∥BT4/T6

Protection rating

(IP)IP65/66

Operating temperature

-50-120℃

Maximum Operating Pressure

10MPa

Measure Absolute Error

±0.5%Volumeratio

Exempt gamma ray sensor

133Baexempt source

In XX1H shale oil horizontal well, an intelligent adjustable oil nozzle control spraying and drainage method is adopted to optimize the size of the oil nozzle. By utilizing reservoir energy, fracturing energy enhancement, and dissolved gas drive elastic energy, returns are achieved. Simultaneously, with the inclusion of a sand monitor and multiphase flow meter, sand content, liquid production, oil production, and water production are monitored to prevent excessive spraying that could lead to sanding and gas breakout issues.

Objective: To maximize the initial self-spraying state and obtain reservoir parameters.

XX1H well intelligent monitoring curve

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